Laser cleaning machines are efficient and environmentally friendly surface cleaning devices that are widely used in industrial and commercial sectors. People often ask the question: How much does a laser cleaner cost? Before discussing this question, it is important to clarify that the price of a laser cleaner machine can vary due to several factors, including performance, functionality, brand, and model.
Laser cleaning and traditional cleaning difference
Laser cleaning is a greener and more environmentally friendly cleaning method compared to traditional cleaning. Laser cleaning machines utilize high-frequency and high-energy laser pulses to irradiate the surface of the workpiece. The coating on the surface instantly absorbs the focused laser energy, causing the oil, rust, or coating to vaporize or peel off, effectively and rapidly removing surface contaminants or coatings. The short duration of laser pulses, when used with appropriate parameters, does not harm the metal substrate.
In contrast, traditional cleaning methods, such as manual cleaning, have low efficiency and may not achieve the desired results. Not all contaminants can be removed, and the process is time-consuming. Mechanical cleaning causes irreversible damage and wear to the workpiece. Additionally, there is an increasing awareness of environmental and safety concerns, resulting in fewer chemically compliant agents. Moreover, when using traditional cleaning methods for large equipment, there is a possibility of corroding the metal substrate.
Application of laser cleaner
Mold industry
Every year, tire manufacturing companies worldwide produce billions of tires. In the production process, the cleaning of tire molds needs to be fast and reliable to save downtime. Traditional cleaning methods include sandblasting, ultrasonic cleaning, or carbon dioxide cleaning. However, these methods often require the molds to cool for several hours at high temperatures before being moved to the cleaning equipment, resulting in long cleaning times and potential damage to the mold’s precision. Chemical solvents and noise also pose safety and environmental concerns.
By using laser cleaning technology, the flexibility and convenience of fiber optic transmission make it an ideal choice. Laser cleaning can reach the corners or hard-to-reach areas of the molds by connecting through optical fibers, making it easy to use. Since rubber does not vaporize, there are no toxic gases produced, ensuring a safe working environment.
The use of laser cleaning technology for tire mold cleaning has been widely adopted in the tire industry in Europe and America. Although the initial investment cost is higher, the benefits gained from saving downtime, preventing mold damage, ensuring work safety, and saving raw materials quickly offset the investment.
Precision Instrument Industry
The precision instrument industry often needs to remove esters and mineral oils used for lubrication and corrosion resistance on parts. Typically, chemical methods are used for cleaning, but chemical cleaning often leaves residues. Laser de-esterification can completely remove esters and mineral oils without damaging the surface of the parts. The removal of contaminants is accomplished by shockwaves, where the explosive gasification of the thin layer of oxide on the surface of the parts generates shockwaves, leading to the removal of contaminants through non-mechanical interaction. Thorough de-esterification of materials is used for cleaning mechanical parts in the aerospace industry. Laser cleaning can also be used for removing oils and esters in the processing of mechanical parts.
How much does a laser cleaner cost？
Brand Factor
Well-known brands often have higher recognition and market share, which can result in higher prices for their products. However, this does not mean that only laser cleaning machines from renowned brands are high-quality choices. Some smaller or emerging brands may also offer excellent quality products at more affordable prices.
Model and Performance Factor
Different models of laser cleaning machines have varying power, cleaning speed, and cleaning capabilities. Generally, laser cleaning machines with higher power, faster cleaning speeds, and stronger cleaning capabilities tend to have higher prices.
Functionality Factor
Some laser cleaning machines have multiple functions, such as paint removal, rust removal, cleaning, and stain removal. The number and complexity of these functions can impact the price.
Conclusion
The cost of a laser cleaner depends on factors such as the type of machine, laser power, features, brand, customization, and additional accessories. It’s crucial to carefully evaluate your cleaning needs and budget while considering the long-term benefits and return on investment that a laser cleaner can offer.
